Data Acquisition

🧠 Data Acquisition – Industrial IoT Integration

We connect sensors, PLCs, and machines using industrial-grade protocols like LoRaWAN, OPC UA, and MQTT. Our plug-and-play approach enables fast and scalable data collection from field devices to the cloud.

Typical devices: UC300, WISE-2410, LT-22222-L, Advantech gateways

Result: Real-time data feeding MES, SCADA, and ERP systems

Data Organization

🔄 Data Organization – Unified Namespace & SQL Architecture

We design Unified Namespace (UNS) structures where every asset, tag, and process follows a standardized model. Data flows through MQTT brokers (e.g., HiveMQ), then into SQL environments and enterprise platforms like SAP, MES, or WMS.

Why it matters: UNS is the backbone of scalable IIoT and smart factory integration

AI Analytics

⚙️ AI & Advanced Analytics – Predictive Maintenance & Soft Sensors

We monitor variables like vibration, temperature, and motor current using AI/ML models—including soft sensors and MIMO analysis—to detect anomalies early. With Edge AI (e.g., Jetson Nano), local processing reduces cloud dependency.

Tech stack: Jetson Nano, Milesight sensors, SQL Server, Grafana

Use case: Reduce unplanned downtime, plan maintenance efficiently, and estimate hard-to-measure variables in real time

Data Visualization

🌐 Data Visualization & Simulation – Digital Twin & Factory Analytics

We build digital twins of production lines that mirror real-world performance and layout. Coupled with real-time dashboards using Grafana, Power BI, and Node-RED, we deliver live metrics like speed, uptime, OEE—even with incomplete data.

Example metric: OEE = (Good Count / Planned Count) × Availability × Performance × Quality

Use case: New line commissioning, live KPI monitoring, and simulation-based optimization

AGV Systems

🚚 AGV Call-Off Systems

Custom LoRa-based solutions that integrate pushbutton triggers, SQL logic, and SAP (or other fleet systems) to automate AGV tasks. Supports delivery, return, and exception flows.

Use case: Automate raw material delivery, finished goods transport, and internal logistics in real time

Let's bring your factory to the future.

💬 Chat on WhatsApp

📧 contact@synapseaiot.com

📍 Based in Indiana, US, serving North & Latin America